Schwinn Exercise Bike 001 7214 010808A User Guide

20 Series Recumbent Bike  
Assembly Manual  
Nautilus® Bowflex® Schwinn® Fitness Pearl Izumi® StairMaster® Universal® Nautilus Institute®  
001-7214-010808A  
 
Safety Warnings  
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.  
Before using this equipment, obey the following warnings:  
Read and understand the complete Owner's Manual.  
Read and understand all Warnings on this machine.  
Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear  
dangerous to adults may not appear so to children.  
Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest,  
become short of breath, or feel faint. Contact your doctor before using the machine again.  
Examine this machine for loose parts or signs of wear. Pay special attention to the seat, pedals, and crank arms.  
Contact Nautilus Customer Service for repair information. Use only genuine Schwinn® replacement parts supplied by  
Nautilus.  
This exercise machine is for consumer users only.  
Set up and operate this exercise machine on a solid level surface.  
Do not wear loose clothing or jewelry. This machine contains moving parts.  
Maximum user weight limit: 275 lb. (125 kg). Do not use if you are over this weight  
Stabilize the pedals before stepping on them and use caution when stepping off the machine.  
Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access  
and passage around and emergency dismounts from the machine.  
Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the  
machine is in motion.  
Keep the foot pedals clean and dry.  
Do not over exert yourself during exercise. Operate the machine in the manner described in this manual.  
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Assembly Manual  
 
 
Exploded Drawing  
8
10  
7
22  
28  
27  
16  
12  
32  
20  
31  
1
24  
9
2
20  
13  
26  
17  
6
25  
29  
30  
23  
14  
5
15  
19  
11  
22  
4
23  
18  
16  
17  
3
16  
16  
17  
Note: Some component images are for general  
reference only and may not represent the actual shape  
or detail of the part. Assembly is unaffected.  
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Assembly Manual  
 
 
Parts List  
PARTS LIST  
Ref.  
Description  
Qty  
1
2
3
4
Main Frame  
1
1
1
1
1
Front Stabilizer  
Rear Stabilizer  
Saddle Support Frame  
Rail Tube  
5
6
7
Handlebar  
Saddle  
1
1
8
9
Back Cushion  
Pulse Wire Connector  
Console (Computer)  
Left Pedal  
Right Pedal  
Carriage Bolt M10 x 70mm  
Acorn Nut M10  
Arc Washer ID 10.5; OD 25mm; T 1.5mm  
Hex Screw M8 x 15mm  
Flat Washer ID 8.4mm; OD 25mm; T 1.5mm  
Limit Rubber Pad  
1
1
1
1
1
2
2
2
16  
14  
2
1
8
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
Crank  
Phillips Screw M6 x 35mm  
Not Used  
Lower Pulse Wire (Contact Heart Rate wire)  
Middle Pulse Wire (Contact Heart Rate wire)  
Lower Computer Wire  
Handlebar Wire Connector (CHR Electrode cable)  
Hex Screw M8 x 10mm  
Computer Wire Connector  
Flat Head Phillips Screw M5 x 10mm  
Adjustment Handlebar  
1
1
1
1
4
1
4
1
1
1
4
Screw M5 x 10mm  
Front Post  
Arc Washer ID 8.5; OD 22mm; T 1.5mm  
If you are missing items or have damaged components, please contact 800-NAUTILUS (628-8458) for replacements.  
5
Assembly Manual  
 
 
Hardware Guide  
Ref.  
13  
14  
15  
16  
17  
18  
20  
26  
30  
32  
Description  
Qty  
Carriage Bolt M10 x 70mm  
Acorn Nut M10  
2pcs  
2pcs  
Arc Washer ID 10.5mm; OD 25mm; T 1.5mm  
Hex Screw M8 x 15mm  
2 pcs  
16pcs  
14pcs  
2pcs  
8pcs  
4pcs  
1pc  
Flat Washer ID 8.4mm; OD 16mm; T 1.5mm  
Limit Rubber Pad  
Phillips Head Screw M6 x 35mm  
Hex Screw M8 x 10mm  
Screw M5 x 10mm  
Arc Washer ID 8.5mm; OD 22mm; T 1.5mm  
4 pcs  
Tools required  
Hex Key L 6mm  
1pc  
1pc  
1pc  
Open End Wrench 15mm  
Box Wrench 17mm x 13mm  
You will also need the following tool (not provided):  
Phillips screwdriver  
6
Assembly Manual  
 
 
Assembly  
Basic Assembly Principles  
Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each  
process and save yourself extra time and effort.  
1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the  
assembly instructions for that step prior to starting assembly for the step.  
2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes.  
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward the right (clockwise) to tighten and left  
(counterclockwise) to loosen.  
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Assembly Manual  
 
Assembly Steps  
Step 1: Install Front Stabilizers  
1-1: Install Front Stabilizer (2) to Main Frame (1) using 2  
Parts:  
Carriage Bolts (13), 2 Arc Washers (15), and 2 Acorn  
Nuts (14) as indicated (Figure 1).  
• #2 - Front Stabilizer (Qty 1)  
• #1 - Main Frame (Qty 1)  
• #13 - Carriage Bolts (Qty 2)  
• #15 - Arc Washers (Qty 2)  
• #14 - Acorn Nut (Qty 2)  
Tools:  
Note: Position Front Stabilizer so arrow on decal is  
pointing upwards (Figure 1A).  
• Wrench  
2
13  
1
14  
15  
Figure 1  
2
UP  
Sticker  
Figure  
1A  
8
Assembly Manual  
 
Assembly Steps  
Step 2: Assemble Saddle Support  
Parts:  
2-1: Slide Saddle Support Frame (4) onto Rail Tube (5) as  
shown in Figure 2. The wires from the Rail Tube pass  
through the Saddle Support Frame.  
• #4 - Saddle Support Frame (Qty 1)  
• #5 - Rail Tube (Qty 1)  
Note: Do not cut or pinch the wires.  
4
5
Figure  
2
9
Assembly Manual  
 
 
Assembly Steps  
Step 3: Install RailTube Assembly to Main Frame  
Parts:  
• Main Frame Assembly (#1) from Step 1  
3-1: Connect the Lower Pulse Wire (22) to the Middle Pulse  
Wire (23) as shown in Figure 3A.  
• Rail Tube Assembly (#5) from Step 2  
• #16 - Hex Screw (Qty 6)  
3-2: Slide the Rail Tube Assembly (5) onto the Main Frame  
(1) and attach using 6 Hex Screws (16) and 6 Flat  
Washers (17) as shown in Figure 3.  
• #17 - Flat Washer (Qty 6)  
• #18 - Limit Rubber Pad (Qty 2)  
• #22 - Lower Pulse Wire (Qty 1)  
• #23 - Middle Pulse Wire (Qty 1)  
Note: Make sure to push Lower Pulse Wire (22) and  
the Middle Pulse Wire (23) into the Main Frame  
(1) connection bracket. Ensure the wires will  
not be pinched or severed when assembling  
the Rail Tube Assembly (5) to the Main Frame  
(1).  
Tools:  
• Hex key L6  
• Phillips screwdriver  
3-3: Attach the 2 Limit Rubber Pads using 2 Hex Screws  
(16). DO NOT overtighten screws.  
22  
23  
Figure  
3A  
1
22  
23  
16  
18  
17  
16  
Figure 3  
5
10  
Assembly Manual  
 
Assembly Steps  
Step 4: Attach Rear Stabilizer Bar  
Parts:  
4-1: Attach the Rear Stabilizer Bar (3) to the Rail Tube (5)  
using 4 Hex Screws (16) and 4 Flat Washers (17).  
• #3 - Rear Stabilizer Bar (Qty 1)  
• #5 - Rail Tube Assembly (Qty 1)  
• #16 - Hex Screw (Qty 4)  
• #17 - Flat Washer (Qty 4)  
Tools:  
Note: Make sure the Rear Stabilizer Bar (3) is  
oriented as illustrated, with the bend in the  
bar facing forward.  
• Hex key L6  
5
17  
16  
3
Figure 4  
11  
Assembly Manual  
 
Assembly Steps  
Step 5: Attach Handlebar to Saddle Support Frame  
Parts:  
• #4 - Saddle Support Frame (Qty 1)  
5-1: Attach the Handlebar (6) to Saddle Support Frame  
(4) using 4 Hex Screws (26) and 4 Flat Washers (17)  
as shown in Figure 5.  
• #6 - Handlebar (Qty 1)  
• #17 - Flat Washer (Qty 4)  
5-2: Connect Handlebar Wire Connector (25) to Middle  
Pulse Wire (23) as shown in Figure 5A. Do not  
pinch the Handlebar Wire Connector (25) during  
assembly  
• #26 - Hex Screws (Qty 4)  
• #23 - Middle Pulse Wire (Qty 1)  
• #25 - Handlebar Wire Connector (Qty 1)  
Tools:  
• Hex key L6  
6
Figure 5  
26  
17  
25  
4
23  
23  
25  
Figure  
5A  
12  
Assembly Manual  
 
Assembly Steps  
Step 6: Attach Cushions  
Parts:  
6-1: Install Saddle (7) and Back Cushion (8) onto the  
Saddle Support Frame (4) using 8 Phillips Screws  
(20). Insert the Phillips Screws through the screw  
holes in the Saddle Support Frame first when  
attaching the Saddle and Back Cushion.  
• #4 - Support Frame (Qty 1)  
• #7 - Saddle (Qty 1)  
• #8 - Back Cushion (Qty 1)  
• #20 - Phillips Screw (Qty 8)  
Tools:  
Note: There are two groups of mounting holes  
on the Back Cushion (8) so that you may  
adjust the height of the back support to your  
preference.  
• Phillips Screw Driver  
8
7
20  
4
Figure 6  
13  
Assembly Manual  
 
Assembly Steps  
Step 7: Mount the Console  
Parts:  
7-1: Feed Lower Pulse Wire (22) and Lower Computer  
Wire (24) through the Front Post (31).  
• #22 - Lower Pulse Wire (Qty 1)  
• #24 - Lower Computer Wire (Qty 1)  
• #31 - Front Post (Qty 1)  
7-2: Install the Front Post (31) onto the Main Frame (1),  
using 4 Hex Screws (16) and 4 Arc Washers (32).  
• #10 - Console (Qty 1)  
7-3: Connect Lower Pulse Wire (22) to the Pulse Wire  
Connector (9), and the Lower Computer Wire (24) to  
the Computer Wire Connector (27).  
• #9 - Pulse Wire Connector (Qty 1)  
• #27 - Computer Wire Connector (Qty 1)  
• #32 - Arc Washer (Qty 4)  
• #16 - Hex Screw (Qty 4)  
Note: Push the wires gently into the Front Post.  
Do not cut or pinch the wires.  
• #28 - Flat Head Phillips Screw (Qty 4)  
7-4: Install the Console (10) to Front Post (31) using 4  
Flat Head Phillips Screws (28) as shown in Figure  
7A.  
Tools:  
• Hex key L6  
28  
10  
16  
10  
32  
22  
22  
27  
9
31  
24  
9
27  
24  
1
28  
Figure 7  
Figure  
7A  
14  
Assembly Manual  
 
Assembly Steps  
Step 8: Install Adjustment Handle  
Parts:  
8-1: Insert the Adjustment Handle (29) into the handle  
mount (see Detail A). Finish install by tightening  
Screw (30).  
• #29 - Adjustment Handle (Qty 1)  
• #30 - Screw (Qty 1)  
Note: Do not overtighten and strip the threads on  
the screw (30).  
8-2: Remove cam retainer by cutting tie strap, and dis-  
card. See Figure 8A.  
30  
Handle  
mount  
29  
29  
A
Detail A  
30  
Figure 8  
29  
(side view)  
Cam retainer  
Figure 8A  
15  
Assembly Manual  
 
 
Assembly Steps  
Step 9: Install Pedals  
Parts:  
9-1: Install the Left Pedal (11) to Left Crank (19). Install  
Right Pedal (12) to the Right Crank.  
• #11 - Left Pedal (Qty 1)  
• #12 - Right Pedal (Qty 1)  
• Batteries  
Note: The Left Pedal has a left handed thread  
and screws into the Left Crank counter-  
clockwise.  
Tools:  
9-2: Insert 4 C batteries into the back of the console as  
• Wrench L15  
shown by the diagram in battery bay.  
12  
19  
19  
11  
Figure 9  
16  
Assembly Manual  
 
Assembly Steps  
Step 10: Final Inspection  
10-1: Tighten all hardware.  
10-2: Read warnings on machine.  
Please read and refer to the Owner’s Manual for:  
Operating Instructions  
Maintenance Instructions  
Warranty Information.  
Failure to visually check and test assembly before use can cause damage to the equipment.  
It can also cause serious injury to users and bystanders.  
17  
Assembly Manual  
 
Assembly  
18  
Assembly Manual  
 
Contact Information  
UNITED STATES OFFICES:  
INTERNATIONAL OFFICES:  
For technical assistance and a list of distributors in your  
area, please call or fax one of the following numbers.  
TECHNICAL/CUSTOMER SERVICE  
Phone: 800-NAUTILUS (800-628-8458)  
Fax: (877) 686-6466  
INTERNATIONAL CUSTOMER SERVICE  
Nautilus International S.A.  
Rue Jean Prouvé  
1762 Givisiez / Switzerland  
Tel: (41) (26) 460 77 77  
Fax: (41) (26) 460 77 70  
CORPORATE HEADQUARTERS  
Nautilus, Inc.  
World Headquarters  
16400 SE Nautilus Drive  
Vancouver, Washington, USA 98683  
Phone: (800) NAUTILUS (800) 628-8458  
GERMANY and AUSTRIA  
Nautilus Deutschland GmbH  
Albin-Köbis-Str. 4  
51147 Köln  
Tel.: (49) 02203 2020 0  
Fax: (49) 02203 2020 45 45  
CANADA OFFICE:  
NAUTILUS FITNESS CANADA, INC.  
925 Keewatin Street  
ITALY  
Nautilus Italy S.r.l., Via della Mercanzia, 103  
40050 Funo di Argelato - Bologna  
Tel: (39) 051 664 6201  
Winnipeg, MB, Canada R2X 2X4  
Phone: (866) 381-5996  
Fax: (800) 532-6934  
Fax: (39) 051 664 7461  
SWITZERLAND  
Nautilus Switzerland SA  
Rue Jean-Prouvé 6,  
CH-1762 Givisiez  
Tel: (41) 026 460 77 66  
Fax: (41) 026 460 77 60  
UNITED KINGDOM  
Nautilus UK Ltd  
Nautilus UK, 4 Vincent Avenue,  
Crownhill, Milton Keynes, Bucks, MK8 0AB  
Tel: (44) 1908 267 345  
Fax: (44) 1908 567 346  
CHINA  
Nautilus Representative Office  
Nautilus, Shanghai, 7A No.728, Yan’an Rd(West)  
200050 Shanghai, China  
Tel: (86) 21 523 707 00  
Fax: (86) 21 523 707 09  
19  
Assembly Manual  
 
©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, the Universal Logo, Bowflex, StairMaster, Pearl Izumi, Nautilus Institute and Active Series are either registered  
trademarks or trademarks of Nautilus, Inc. Schwinn and the Schwinn Quality Seal are registered trademarks. All other trademarks are owned by their respective companies.  
Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com  
Printed in China  
Nautilus®  
Bowflex®  
Schwinn® Fitness  
Pearl Izumi®  
StairMaster®  
Universal®  
Nautilus Institute®  
 

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